KTM Recalls 125 / 250 / 390 Duke Globally Over Fuel-Cap Fault

KTM has announced a global recall for the Duke 125, 250, and 390 models because of a problem with the fuel-cap seal. The company found that this seal can develop cracks over time, which may cause fuel leakage or allow water to enter the tank. To fix this, KTM is offering a free replacement at all authorized service centres worldwide. Owners will be contacted directly and can also check their bike’s recall status using the VIN on KTM’s official website. This move shows KTM’s strong focus on rider safety and product reliability. All Duke owners are advised to schedule their service visit as soon as possible to avoid any risk.

KTM Duke Fuel Cap Issue

KTM has rolled out a major recall for its 2024 Duke line-up — the 125 Duke, 250 Duke, 390 Duke, and even the 990 Duke. The issue comes from the fuel tank cap seal, which did not meet KTM’s quality standards. During routine quality checks, KTM found that some seals may develop small cracks over time. These cracks might look minor but can lead to fuel leakage or let water enter the tank, which can be dangerous and affect the bike’s performance. This is why KTM has taken quick action to fix the issue globally.

KTM 125 Duke Recall

The 2024 KTM 125 Duke is one of the most affected models because it’s very popular among young riders. KTM will send out notifications to all owners of the 125 Duke whose bikes are part of this recall. Once notified, riders need to book a service appointment so that the faulty fuel-cap seal can be replaced for free. KTM recommends not delaying this check to avoid any safety risks.

More Updates : KTM Duke

KTM 250 Duke Recall

The 2024 KTM 250 Duke is also included in this recall. This model has the same fuel-cap seal problem seen in the other Dukes. Just like with the 125, KTM will replace the part at no cost, but only through authorized KTM dealerships. This ensures that the work is done correctly and with genuine parts.

KTM 390 Duke Recall

The 390 Duke is the most popular model globally, and many owners may be affected by this recall. The faulty fuel-cap seal on the 390 Duke can also develop cracks that may cause fuel leakage. KTM’s global service campaign aims to fix this before it becomes a bigger safety issue. Owners of the 390 Duke are strongly encouraged to get their bikes checked as soon as possible.

How to Check KTM Duke Recall Status

If you’re not sure whether your Duke is included in the recall, KTM has made it easy to check. Visit the official KTM website, go to the ‘Service’ section, and enter your VIN number along with your delivery certificate number. Once entered, you will instantly know whether your motorcycle is part of the recall. KTM is also sending personal letters to affected customers to ensure no rider misses this important update.

KTM Free Recall Service

One of the best parts about this recall is that KTM is offering the fuel-cap seal replacement completely free of charge. The service will be done only at authorized KTM service outlets to ensure proper quality. KTM’s quick action and free replacement clearly show that the brand values rider safety and product trust. Since Dukes are known for their performance, this recall helps make sure riders can continue to enjoy their bikes without worry.

Dealer Service Inspection

When you take your Duke for the recall service :

  • Book an appointment through KTM’s website or by calling your nearest dealer.
  • Carry your VIN number and delivery certificate, as these will be needed to confirm your bike’s recall status.
  • Ask the technician to check the full fuel-cap assembly, just to be safe.
  • Make sure the repair is billed under the recall, so you don’t pay anything.

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